From product idea to production-ready optical profile
ALPHA supports lighting OEMs with evaluation, design review, tooling, sample approval, testing, fabrication, and delivery for custom plastic extrusion projects.
Get drawing
Customers provide drawings, samples, or application requirements. ALPHA can help refine drawings around the intended use.
Structural simulation
Fitment checking with CAD, ProE, and SolidWorks helps confirm the required structure is realistic before tooling.
Optical simulation
For lighting applications, optical direction can be reviewed with LightTools, DiaLux, and TracePro against beam-angle targets.
DFM feedback
Design for Manufacturability helps customers understand profile feasibility, material choice, and tooling assumptions.
Tooling and samples
Mold drawing, raw material procurement, mold processing, trial production, structure checks, assembly tests, and sample approval.
Testing and delivery
Beam angle testing for optical lenses, transmittance and haze testing for diffusers, plus packaging and shipment support.
Secondary processing for complete profile projects
ALPHA supports drilling, cutting, embossing, milling, mitering, laser engraving, assembly, sub-assembly, packaging, welding, injection molding, and CNC processing.
Need a custom optical profile?
Send the drawing, application, LED layout, material preference, and target quantity.